To smoke a Boston butt (pork shoulder) properly, follow these expert steps:
Preparation
- Remove the Boston butt from packaging and pat dry to remove moisture.
- Coat the entire pork butt with yellow mustard to help the rub stick.
- Generously season all sides with a BBQ rub or a simple mix of coarse salt and black pepper, ensuring all surfaces are covered for maximum flavor
Setting up the Smoker
- Preheat your smoker to a temperature between 225°F and 275°F. Lower temps (225°F) offer longer, slower cooking; higher temps (275°F) speed up the process but still yield tender meat
- Use indirect heat and add wood chunks for smoke flavor. Preferred woods include cherry, apple, or hickory
- Place a water pan in the smoker to maintain moisture
Smoking Process
- Place the pork butt fat side up on the smoker grate, ideally centered to avoid hot spots
- Insert a meat thermometer probe into the thickest part of the pork to monitor internal temperature
- Smoke the pork until it reaches about 145°F, then add moisture (like apple cider vinegar) into a pan below to keep the meat tender and moist
- Continue smoking until the internal temperature reaches around 160°-165°F, where the temperature may stall
- At this point, wrap the pork butt tightly in butcher paper or aluminum foil to retain moisture and continue cooking
- Return the wrapped pork to the smoker and continue cooking until the internal temperature reaches between 195°F and 205°F for optimal tenderness and shreddability
Finishing
- Remove the pork butt from the smoker and let it rest for 30 minutes to 2 hours, keeping it wrapped and insulated to maintain temperature
- After resting, shred or pull the pork using forks or hands, discarding excess fat and bone
- Serve with your favorite BBQ sauce or glaze
Summary of Key Temperatures and Times
- Smoke at 225°-275°F for 6-8 hours total.
- Unwrapped until 160°-165°F (stall).
- Wrapped until 195°-205°F.
- Rest 30 minutes to 2 hours before pulling
Following these steps will yield tender, flavorful smoked Boston butt perfect for pulled pork sandwiches or BBQ plates.